Haven't read the whole thread yet, just a few snippets, but looks like it's about RSX/BGA solder connections not being the problem but the Nec/Tokins causing YLOD?
I'm not saying Nec/Tokins never or can't cause a YLOD but that comment:
"A-3 - Statistically speaking, 94% of the YLOD its due to these capacitors"
Should read: "Statistically speaking, 6% or maybe even only 0.6% of the YLOD its due to these capacitors"
and "94%, most likely even 99.4%, of the YLOD its due to the RSX/BGA bad solder connections"
And it's not only PS3 RSX/BGAs suffering from this.
If something is lead free, has a BGA on it and everything else like power rails and other components look/test ok there's a big chance the BGA is causing the problem.
Anyway, you know the saying, "a picture tells you more than a thousand words".
If you look at this pic and that PS3 would've had a YLOD at a certain point (which it hadn't as it was still working fine when this RSX/BGA was ripped off, the owner wanted to replace thermal paste between IHS on both RSX and CELL) what would've been the problem you think?
Nec/Tokins?
Or the RSX/BGA?
Are you sure is 6% or 0.6%? I would revise thoes numbers.
Ive ripped a couple of RSX myself from dead Phat boards, even Slims, and they all had the exact same shape, you remove them without any rework station, the purpose of a rework station is to detach the chip safely, so when removing the chip at 217ºCs, you are applying a even heat distribution, so its normal for the solder-balls to come off evenly, now he knocked that thing with a knife, who knows what kind of abuse your "client" did, so course the solder-balls will be over the place, you removed them out cold,what did you expect? I even removed PS2s EEs from the 2001 Models,mind you lead-free wasnt implemented until 2003, so there is a 2 year gap here,and all of the presented the same brown descoloration on the BGA Grid itself with leaded solder.
Reballing can be a fix,but in this case you are playing a trump card,without knowing the result,or at least you will, but you dont know how long will it last, and by reballing a console that you are not sure that the BGA is the problem in the first place, lets not compare $ony´s quality with Micro$oft, everyone assumed that if reballing worked on the 360, it works the same on the PS3s, why do you think the hair-dryer worked on the PS3, the thing doesnt even produce enough heat to actually touch the BGA Grid.
I your client just applied physical damage to the RSX itself, of course YLOD, was meant to occur, it wasnt caused by natural degradation or phenomenon, in this case reballing will indeed be necessary, praying that he didnt smashed the chip itself or ruined the PCB.
Ive delided and still delid RSXs on a daily basis, neven once a console for me had YLOD,and i delid them without any hot air or rework station involved, your "client" just delided it by pulling the chip or he struck a knife underneath, and then "evidence" like this becomes just another chit-chat talk.
You mentioned the question, and ill gladly answer, if the client doesnt state what kind of damage it has or had,then you would have to do a blind test, but for me i would start with a short low temp reflow, pretty much like a hair-dryer, if the PS3 refused to boot, then i would extend the reflow by a tiny margin,if the PS3 booted,then yes, you would start with the NECs, they need heat in order to operate, very rare case cenarios when a PS3 can be in a YLOD state,but boot in a cold enviorment or after a few tries.
PS: Hi there Squeept
